Client
PM Dubai
Industry
Automotive
Location
Dubai
Objective
Designed and deployed a fully automated robotic welding system.
Client Overview
PM Dubai is a prominent player in the Middle East automotive sector, specializing in truck body manufacturing. With a focus on delivering high-precision, reliable products, PM Dubai aimed to modernize its operations by transitioning to a fully automated system to ensure consistent quality and operational efficiency.
Challenges
Manual welding processes were limiting production speed and consistency.
High demand for quality and reliability made human error unacceptable.
Required a zero-manpower solution to meet quality benchmarks.
Needed seamless integration of hardware and software for autonomous operations.
Solution
Designed and deployed a fully automated robotic welding system.
Integrated four 6-axis Yaskawa robots working in parallel on a 60-meter linear track.
Implemented seam tracking technology with advanced sensors.
Used Offline Programming (OLP) for robot precision and quick deployment.
Delivered a scalable, efficient solution within a tight 4-month timeline.
Project Highlights
Results & Impact
Zero Manual Intervention
Complete automation across the welding process eliminates human error and increases consistency.
Consistent High-Quality Welds
Advanced seam tracking technology ensures precision and quality in every weld operation.
Faster Production Cycles
Four parallel robotic arms working simultaneously dramatically reduce production time.
Improved Safety & Efficiency
Automated operations enhance workplace safety while maximizing operational efficiency.
Complete Digital Integration
Seamless monitoring and control systems provide real-time visibility into all operations.